Spray Congealing Service

Reliable Solidification for Temperature-Sensitive Formulations


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For temperature-sensitive ingredients or formulations that require precise control over particle size and morphology, traditional solidification methods often fall short. The ability to convert liquid formulations into solid particles without compromising stability or functional performance is a significant challenge. Additionally, producing uniform particles with controlled release properties can be difficult to achieve consistently.


Schedio’s Spray Congealing Services are designed to address these challenges, providing tailored solutions for the solidification of liquid formulations. Our expertise spans from lab-scale testing to industrial-scale production, ensuring that each formulation meets the highest standards of quality and stability.

Lab Scale Congealing Tests


  • We conduct detailed lab-scale tests to evaluate the behavior of formulations under controlled conditions, using specialized equipment for precise temperature and flow control.
  • Customers receive comprehensive plans based on specific project objectives and can participate in real-time decision-making to optimize results.
  • Each project concludes with a detailed report documenting the process parameters, outcomes, and recommendations for further development.

Pilot Scale Congealing Tests


  • For formulations requiring optimization, we offer pilot-scale testing to refine and enhance the process.
  • This stage is critical for understanding the scalability of the process and ensuring the product’s properties are consistent from small to large-scale production.


Scale-Up and Industrialization Support


  • Scale-up is a crucial phase where formulations transition from grams to kilograms, highlighting potential strengths and weaknesses.
  • We offer dedicated congealing systems that simulate industrial conditions, ensuring that each step, from process development to full-scale production, is handled with precision.
  • Our team provides full support beyond scale-up, ensuring that your product is prepared for market introduction.

Schedio’s holistic approach to spray congealing ensures that each formulation maintains its integrity and functionality from the initial testing phase to full-scale production, helping customers bring high-quality products to market efficiently.


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Technical Info

Spray Congealing Service
Technical line drawing of an industrial processing system with interconnected pipes, valves, and chambers, used for particle separation and filtration in pharmaceutical manufacturing.

Find out more about technical detail of our machinery in our brochure

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