Spray Congealing

Enhance the efficiency of your manufacturing operations with our tailored spray congealing solutions.

In the evolving pharmaceutical industry, achieving production goals amid strict regulations and tight deadlines is challenging. Manufacturers need reliable partners who understand and enhance development processes and equipment. Spray congealing equipment solutions represent a field where innovation meets precision.


At Schedio, we understand the complex demands of pharmaceutical companies. Our goal is to be your trusted partner, providing tailored solutions addressing safety, timelines, and budget concerns. We offer innovative solutions that our clients can rely on, emphasizing long-term collaboration with after-sales support, process guidance, and technical expertise.

Spray Congealing Overview

The spray chilling (or spray congealing) technique involves the atomization of a mixture of molten substances in an environment with a temperature lower than the solidifying temperature of that same material. The sudden temperature drop determines the solidification of the atomized material and the formation of nearly spherical solid micro or nano-particles.


There are multiple applications of the spray chilling technology: as an example, the encapsulation of milk enzymes, vitamins or aromas within the food sector. In the pharmaceutical field, the use of lipidic matrix systems, which can also be produced using this technique, allow to determine predictable and stable release performances of active ingredients, is becoming increasingly frequent.

Features of Our Spray Congealing Technology:

  • Full Process Control: Operable via a large LCD touch screen. Customizable
  • Design: Options for different cooling mediums and nozzle configurations.
  • Mobility and Convenience: Designed with wheels for easy movement and a compact structure fitting well in small spaces.
  • Advanced Data Capabilities: Supports multiple data recordings with connectivity options like USB, LAN, and Wi-Fi.
  • Regulatory Compliance: Suitable for clinical productions with options for compliance with industry standards.

Benefits:

  • Efficiency: High throughput with precise control over particle size and distribution.
  • Flexibility: Spray congealing and spray drying in one equipment. From Spray Drying to Congealing in one touch.
  • Scalability: Suitable for R&D, pilot, and full-scale production.


Technical Info:

  • Throughput Capacity: Customizable depending on specific needs, ranging from small-scale to large-scale production.
  • Cooling Medium: Various options including air, nitrogen, or custom solutions based on material requirements.
  • Configuration: Open loop or closed loop available

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Technical Info

Spray Congealing
SPRAY CONGEALING APT 2 SPRAY CONGEALING APT 5 SPRAY CONGEALING APT 5+ SPRAY CONGEALING APT30
Spray Congealing Capacity (Kg/h) 2.5 Kg/h 9 Kg/h 16 Kg/h 50 Kg/h

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